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SW-LIMS Helps Third-Party Testing Industry Achieve End-to-End Automation in Microbial Testing
2025-11-07 15:22:03
In the rapidly evolving testing industry, Laboratory Information Management Systems (LIMS) have become core tools for enhancing laboratory efficiency, ensuring data accuracy, and maintaining compliance. How can a LIMS system assist a third-party testing organization in achieving end-to-end automation of microbial testing, thereby significantly improving laboratory management and testing efficiency?
This professional sharing session will detail the application of Sunway's Laboratory Information Management System (SW-LIMS) "Microbial Testing Module" in the third-party testing industry, based on actual customer case studies.
This third-party testing organization specializes in animal testing, with a business scope covering various fields such as animal clinical testing, PCR testing, pathological testing, and microbial testing. With continuous business growth, traditional paper-based records and manual operations could no longer meet laboratory demands. The laboratory faced challenges including disorganized sample management, high rates of data entry errors, non-transparent testing processes, and slow report generation. Consequently, the laboratory decided to implement a LIMS system to achieve automated end-to-end management from sample receipt to report generation.
The core objective of this project was to achieve end-to-end automation of microbial testing through the LIMS system, specifically including:
1. **Automated Sample Management**
Realize automated management of processes such as microbial sample receiving, sorting, storage, and refunds.
2. **Automated Testing Process**
Support end-to-end automation from sample extraction, culture, observation, to automatic identification of positive cultures, and automatic return of antimicrobial susceptibility test results.
3. **Intelligent Data Management**
Support rapid maintenance of basic microbial information, including culture media, blood culture bottles, microbial data, antibiotic information, etc., and maintain their corresponding relationships and default reference intervals.
4. **Customized Report Generation**
Support customized maintenance of microbial graded reports and culture record form templates to meet the laboratory's specific requirements.
5. **Seamless Instrument Integration**
Support integration with mainstream microbial testing instruments, ensuring automatic data transfer and reducing manual intervention.
6. **Transparent Process Re-review**
Support the re-review function within the LIMS, ensuring sample status synchronization in the third-party LIMS system and recording the reasons for re-review.
1. **Automated Sample Management**
The LIMS system first addressed the challenge of sample management. Using barcode technology, each sample is assigned a unique barcode upon receipt, ensuring traceability throughout the testing process. The system supports automatic sorting, storage, and refund functions for samples, significantly reducing manual error rates.
For example, when a sample refund is required, the system automatically updates the sample status and generates a corresponding refund record, ensuring transparency and accuracy in the financial process.
2. **Automated Testing Process**
Regarding the testing workflow, the LIMS system achieved automation from sample extraction to report generation. The system supports semi-automatic sample extraction, reducing the complexity of manual operations. During the culture and observation stages, the system automatically records key parameters like incubation time and temperature, and automatically triggers the identification process upon detection of positive cultures. After identification is complete, susceptibility results are automatically returned to the LIMS system, generating the corresponding test report.
Furthermore, the system supports photographing positive cultures and embedding the images into the final report, enhancing the report's visual appeal and professionalism.
3. **Intelligent Data Management**
The LIMS system provides robust data management capabilities, supporting the rapid maintenance of basic microbial information. The laboratory can easily maintain basic data such as culture media, blood culture bottles, microbial information, and antibiotic information through the system, and can set their corresponding relationships and default reference intervals.
For instance, the laboratory can set different antibiotic susceptibility reference intervals based on different microbial species, ensuring the accuracy of test results. Additionally, the system supports the customized maintenance of graded report templates, allowing the laboratory to flexibly adjust report formats according to client needs.
4. **Seamless Instrument Integration**
The LIMS system achieved seamless integration with mainstream microbial testing instruments, ensuring test data is automatically transferred into the system, reducing manual entry errors.
For example, when an instrument completes an antimicrobial susceptibility test, the system automatically receives the results and generates the corresponding test report. This seamless integration not only improves testing efficiency but also ensures data accuracy and consistency.
5. **Transparent Process Re-review**
The LIMS system supports a re-review function. When a specific step in the testing process requires re-evaluation, the system automatically updates the sample status in the third-party LIMS system to "Under Testing" and records the reason for re-review. This transparent re-review process ensures the traceability of the testing workflow and prevents testing errors caused by manual operational mistakes.
Additionally, the system supports status feedback for nodes such as scan-based receipt, rejection, preliminary review, and final review, ensuring every operation is documented.
Through the successful implementation of the LIMS system, this third-party testing organization achieved end-to-end automation in microbial testing, significantly enhancing laboratory management and testing efficiency. Specific outcomes include:
1. **Improved Sample Management Efficiency**
Automated management of sample receiving, sorting, storage, and refunds reduced manual errors, increasing sample management efficiency by 30%.
2. **Transparent Testing Process**
End-to-end automation from sample extraction to report generation ensured process transparency and traceability, reducing testing error rates by 20%.
3. **Intelligent Data Management**
Rapid maintenance of basic microbial information and customizable report templates met the laboratory's specific needs, reducing report generation time by 50%.
4. **Seamless Instrument Integration**
Seamless integration with mainstream microbial testing instruments ensured automatic data transfer, reduced manual entry errors, and increased testing efficiency by 25%.
5. **Transparent Process Re-review**
The introduction of the re-review function ensured the traceability of the testing process, prevented errors due to manual operation, and increased client satisfaction by 15%.
The successful implementation of this project provides valuable experience for the digital transformation of the third-party testing industry. In the future, with continuous upgrades and optimization of the LIMS system, laboratories will be able to further enhance the intelligence and automation of testing processes, improve testing efficiency and data accuracy, and provide higher quality services to clients.
Through the application of the LIMS system, this third-party testing organization has not only enhanced its own competitiveness but has also set a benchmark for the industry's digital transformation. We believe that as more laboratories adopt LIMS systems, the testing industry will embrace a more efficient and intelligent future.
Beijing SunwayWorld Science & Technology Co., Ltd.
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